ZANNI-TECHNOLOGY INCINERATORS German know-how and quality for a better environment
SICF Incinerator Units are combustion- and flue gas cleaning/filter plants with an excellent combustion capacity.
The main design demand for the construction of the incinerators are easy operability, rigid construction and long life time together with made in Germany quality and according to EU regulations.
Our units are available in several versions.
Designed as manual fixed bed with manual feeding and slag extraction (100 and 200 kg/hour) or automated moving bed combustion plant with automated feeding (e.g. TEE hover bed) and slag extraction (300 – 5000 kg/hour). Both units are to be operated uncomplicated, safe and shall require only low maintenance efforts.
Automatic systems are subject to engineering work. Design of automated moving bed plants are supported only project-related!
Stationary incinerators range of application
The unit's are suitable for the incineration of Domestic waste, Industrial waste, Hospital waste, Solid and paste-like up to 30% moisture content Chemical residues.
Designed as manual fixed bed or automated moving bed combustion plant.
Fixed bed technology without grate,
Moving grate technology,
Fixed grate technology,
Bubbling or circulating fluidized bed technology.
Manual feeding and manual slag extraction or automated feeding and automated slag extraction.
The unit are to be operated uncomplicated and safe and shall require only low maintenance efforts.
Diesel oil or any other similar fuel can be taken for the burners.
Ash from the furnace is approx. 10% of waste mass flow.
SOLID WASTE INCINERATION
Absolutely sterile incineration and ash by complete combustion of waste.
Hover bed technology
Pictures: New condition and
after 8,000 operating hours
LIQUID WASTE INCINERATION
For the incineration of liquid waste we can optionally supply an additional liquid spray system together with a pumping station and a nozzle system.
VISUALISATION Option Usable for automated moving bed combustion plant.
All relevant process parameters and data are monitored and stored on a PC visualisation system.
Visualisation on touch screen
Two stage incineration for low emission values.
The incinerator is equipped with an EC standard filter system (flue gas cleaning system).
FLUE GAS CLEANING SYSTEM
A gas treatment system in accordance with EC regulation will be installed in our incineration plants.
The design of the flue gas cleaning system can vary according to the waste characteristic.
Each filter system will be adapted to the local requirements. Such systems can be composed of an additive dosing system, a ceramic filter system and a draft fan.
The additive can be varied according to waste characteristics. Mostly sodium bicarbonate is indicated, with addition of activated carbon. This additive is stored in big bags and fed by an air conveyor system. The sodium bicarbonate is an efficient reagent to remove SO2, HCl and HF. The activated carbon removes heavy metals and dioxin.
The products from the neutralization reaction are removed by a filter with ceramic filter elements.The filter will be cleaned periodically through pressurized air impulses.
CONTINUOUS GAS MONITORING SYSTEM Option Usable for automated moving bed combustion plant.
Envisaged analyses could be HCL, CL2, NOX, SOX, CO and TOC.
The operation frequency can be either continuous operation or activation at a predefined frequency or upon demand.
STEAM BOILER Optionally Usable for automated moving bed systems.
The hot flue gas from the combustion plant is cooled down in a boiler casing to about 350 °C. We install the boiler walls within the combustion chamber. Please note that a boiler depends always on the requirements of the customers. Therefore every boiler is tailor made product. It is not a standard part! Upon request, we design a tailor made solution for you!
LOW SPACE REQUIREMENT
Compact design of all plant parts.
All important parts are easy to access,
rigid construction and standard components,
high quality refractory lining.
Low energy consumption due to high heat storage capacity of high quality concrete refractory lining & insulation.
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